Flameproof AC for Your Chemical or Petroleum Plant

Why Standard Cooling Systems Fail in Hazardous Plants

Chemical and petroleum plants operate in some of the most dangerous environments on earth. Flammable gases, explosive vapors, and combustible dust make traditional air conditioning systems a serious liability.

A single spark from a conventional AC can trigger catastrophic explosions, leading to:


✔ Safety violations & regulatory fines
✔ Costly downtime from equipment failure
✔ Life-threatening accidents

Flameproof split ACs are the only safe solution—but choosing the right one requires careful planning. This guide breaks down the 5 critical factors to consider before buying.

Explore Certified Flameproof ACs for Hazardous Zones – https://www.flameproof.co.in/product/flameproof-split-air-conditioner/

1. Hazardous Zone Certification: The #1 Safety Priority

Understanding Zone Classifications

Flameproof ACs are rated for specific risk levels:

Zone Type

Risk Level

Gas Presence

Zone 1

High Risk

Flammable gases likely (e.g., refineries, chemical reactors)

Zone 2

Moderate Risk

Gases are rare (e.g., storage areas, ventilation zones)

Never install an AC without the proper certification for your plant’s zone.

2. Cooling Capacity: Avoid Undersizing or Overspending

Matching Tonnage to Your Needs

Capacity

Best For

1.5 Ton

Small control rooms (<150 sq. ft)

2 Ton

Medium processing areas (150-250 sq. ft)

2.5 Ton

Large production halls (>250 sq. ft)

Pro Tip:

Calculate heat load from equipment, occupancy, and insulation.
✔ Consult an HVAC expert for precision sizing.

3. Explosion-Proof Components: Non-Negotiable Features

Must-Have Safety Elements

  • Flameproof enclosure (prevents internal sparks from escaping)

  • Corrosion-resistant housing (stainless steel or coated)

  • Sealed electrical wiring (no exposed connections)

Protection Methods Compared

Type

How It Works

Best For

Ex d (Flameproof)

Contains explosions inside

Zone 1 high-risk areas

Ex e (Increased Safety)

Prevents sparks

Zone 2 moderate risk

Ex p (Pressurized)

Blocks gas entry

Labs, control rooms